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Course Description

In this training program, students will be introduced to the fundamental concepts of programmable logic controllers (PLCs) related to maintenance and troubleshooting. Training focuses on applications of industrial-type PLCs requiring motion control, automated manufacturing and the functions PLCs serve in that environment.

Students will then apply fundamentals of PLC programming to analyze, edit and troubleshoot PLC programs, mainly on Rockwell Automation's RSLogix 500 software and associated hardware platforms.

Course Outline

  • Define what a PLC is
  • Identify the main components of a PLC
  • Differentiate between I/O modules applications
  • Identify the general classifications of PLCs
  • Recognize PLC architecture
  • Describe the different PLC peripheral support devices
  • Define I/O modules and list the different I/O modules
  • Discuss the basics of PLC numbering systems
  • Identify the different numbering systems for PLCs (binary, octal and hexadecimal)
  • Define the terms that apply to binary system applications (bit, bite and word)
  • Identify typical Input and Output Devices used in a manufacturing environment
  • Identify PLC programming languages and instructions
  • Explain and apply component addresses
  • Sketch a basic PLC program in a ladder logic diagram
  • Demonstrate entering ladder diagram into program
  • Run a PLC program
  • Explain PLC scan time
  • Discuss time and event applications controlling assembly lines
  • Discuss analog to digital conversion
  • List troubleshooting procedures for PLC programs
  • Identify and categorize production problems
  • Employ the PLC program to troubleshoot system
  • Recognize PLC codes to identify particular problems and locations
  • Identify hardware components for PLCs

Learner Outcomes

This PLC course will equip learners with the skills to understand, program and troubleshoot Allen-Bradley SLC 500 controllers using RSLogix 500 software. Key learning outcomes include understanding PLC hardware, ladder logic programming, using timers and counters, data handling and troubleshooting. Students will also learn to create, edit and upload programs, as well as simulate and test projects. 

This is a noncredit course. Students can receive a certificate of completion.

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